Project Overview:
Our client, a functional nutrition producer, sought to enhance their 25ml plastic oral liquid bottle production line for better efficiency and quality. The line includes filling volume inspection, labeling, and coding processes. Their goal was to achieve high, stable output with precise and consistent product quality.
The Solution Santuo Offered:
1. Equipment Upgrade:
- Installed a combined labeling, and filling volume machine inspection for efficient processing.
- Added an anti-tipping device to prevent bottle tipping and ensure line stability.
2. High-Precision Control:
- Utilized advanced sensors and optimized algorithms to achieve 0.5mm labeling accuracy.
3. Automation and Integration:
- Designed a vertical to horizontal conveyor for efficient and stable feeding.
- Seamlessly connected to the front-end bottle cleaning machine, automating the entire process and reducing manual errors.
Results:
1. Achieved a stable output of 600 bottles per minute.
2. Labeling accuracy of ±0.5mm ensured high product quality and consistency.
3. Increased automation reduced labor costs and errors, boosting overall efficiency.
4. The client was highly satisfied with the improved efficiency and quality, enhancing their market competitiveness.