Labeling and Bottle-to-tray Inserting Machine for Vials

The equipment, with its multi-organization coordination, performs automatic tray separating, labeling, and bottle-to-tray inserting. This setup significantly saves on installation space and labor costs while greatly enhancing production efficiency. It is suitable for the tray separating, labeling, tray inserting and packing processes in the production of vials, ampoules, and oral liquid bottles in the pharmaceutical, health supplement, and food industries.

Functional Features

 

  • The integrated design of the labeling and tray inserting functions offers the advantages of saving installation space, reducing procurement costs, and minimizing labor expenses.
  • The bottle adopts a vertical to horizontal mechanism,  the screw divides the bottle and the vertical roller seamlessly synchronizes and docks, ensuring a uniform and stable arrangement of bottles
  • Using a horizontal roller chain conveyor effectively ensures axial stability during product transport, with the bottom of the bottles in contact with the guide edge. This setup provides a uniform reference for labeling, resulting in higher labeling accuracy.
  • The labeling system employs an internationally advanced servo-driven labeling head with a diamond-coated material for the powered labeling roller, complemented by an adaptive pressure roller. This combination offers strong friction and excellent wear resistance, ensuring precise labeling over a long period.
  • The system utilizes a patented S-shaped buffering feeding mechanism from Santuo. The bottle inlet channel is designed to automatically expand and buffer against pressure, and it resets itself when fewer bottles are detected, ensuring that bottles do not turn sideways and potentially break. This allows for smooth bottle sliding and continuous feeding into the tray.
  • The structure of the replacement parts adopts tool-free disassembly design, which makes the production change operation simple and fast.

 

Technical Parameter

 

Tray specifications

L70-280mm,W50-200mm,H15-35mm

Tray separating speed

120 trays/min (depends on the size and quality of the bottle trays)

Labeling speed

500bpm

Labeling accuracy

±0.5mm

Power supply

220VAC 50HZ 6500W

Air pressure

≥0.6Mpa

Dimensions (reference)

L6000*W2100*H2380mm