Vial Labeling Machine with Turntable

The vial labeling machine with turntable uses a screw to separate the bottles, which are seamlessly connected with the vertical rollers of the main star wheel. The rolling belt, in combination with the vertical rollers, forms a three-point positioning system that accurately positions the bottles.This is achieved by PLC control of the main star wheel in conjunction with a servo high-speed labeling head to realize precise and high-speed labeling. It is suitable for high-speed and high-precision labeling of pharmaceutical industry, such like vials, oral liquid bottles, and ampoules.

Working Principle

 

Buffer platform bottle feeding→Overturned bottles removal→Splitting bottle by screw→To the bottle feeding star wheel→Enter the main star wheel→The product sensor detects the incoming material and triggers the label dispensing→Simultaneous OCR visual inspection for Phase III printing→The rolling belt affixes the label firmly to the bottle→Products that have missed labeling and failed visual inspection are removed by the star wheel suction cup →Qualified products enter the next process

 

Functional Features

 

  1. Adopting an overturned bottle mechanism with automatic rejection and photoelectric detection for overturned bottle control interception dual protection, to prevent machine downtime and product damage simultaneously.
  2. Equipped with an overload alarm and emergency stop protection for the main shaft, ensuring the safety of the equipment's operating mechanism.
  3. The equipment's changeover parts are designed with a tool-free quick-change mechanism, making the changeover process more convenient and faster.
  4. The equipment has a wide compatibility range, and multiple product labeling functions can be achieved by equipping and replacing replacement parts with corresponding specifications
  5. The main star wheel adopts a vertical roller structure combined with a  bottle rolling belt to form a reliable three-point positioning of the bottle, ensuring stable labeling effect and achieving higher labeling accuracy
  6. Rich optional functions: Phase III printing, OCR detection and removal, missed label detection and removal, ensuring product quality
  7. The main body and key mechanisms of the entire machine are made of high-quality stainless steel and aluminum alloy materials, which are durable and do not rust, and comply with GMP specifications
  8. The equipment installation and application are simple, and can be used alone or connected for production.

 

 

Technical Parameter

 

Main application

labeling  round bottles such as penicillin bottles, water needle bottles, oral liquid bottles, etc

Label dispensing speed

 3-50M/min

Labeling accuracy

 ± 0.5mm

Power supply and power

 220VAC 50/60HZ 2KW

Working pressure

 ≥ 0.6Mpa

External dimensions

 L2400mm x W1400mm x H2200mm