SCADA Data Acquisition and Monitoring System

SCADA stands for Supervisory Control and Data Acquisition, which is a system for data acquisition and monitoring control. It utilizes computer network technology to connect various devices on-site through Human-Machine Interface (HMI), monitoring systems, Remote Terminal Units (RTU), Programmable Logic Controllers (PLC), and communication networks. This enables real-time monitoring and data collection of production processes, as well as remote control and management of equipment.

Working Principles

 

1. Realize data interaction between equipment layer and information management system.Through the server, a connection can be established between the equipment and the information management system to achieve data interaction.

2. Achieve the improvement of management processes through visualization, digitization, and intelligence. The remote terminal can view the operation status, parameters, and production progress of workshop equipment in real-time to manage the production process.

3. Improve production efficiency and product quality, reduce production costs and energy consumption. By monitoring equipment capacity, failure rate, and product pass rate in real-time, preventive maintenance plans can be formulated, and the causes of product defects can be analyzed and resolved.

4. Optimize the digital control capability of the production process. The production process is analyzed and resolved based on the collected real-time data information, and the production process is controlled.

5. Enhance the company's advantages in lean production and intelligent manufacturing. Through intelligent monitoring, real-time production data can be viewed to correct deviations in time and improve product quality to achieve lean production.

6. Facilitate external publicity and visits for the company, enhancing corporate image and professionalism. Through the remote terminal, the operation status of the equipment can be monitored in real-time, and the automation and intelligence of the company's equipment can be displayed, thereby enhancing the company's image and professionalism.

 

Functional Features

 

Production informatization

 

  1. Data collection and traceability: All equipment on the production line is networked, and data such as equipment status are uploaded in real-time, recording operation and parameter change logs.
  2. One product, one code: Achieve full-process traceability of product production and delivery information.

 

Management cockpit

 

  1. Data empowerment for decision-making: Achieve real-time, holographic, visual control and optimization of production.
  2. Multiple data statistical analysis: Provide decision-makers with multi-dimensional and sufficient decision-making basis.

 

Predictive maintenance

 

  • Intelligent fault early warning: Integrate real-time operational data of production line equipment with its design data, manufacturing data, and historical maintenance data within the platform to predict and manage equipment health and maintenance.